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I use my hr824's with an HRS120 sub. I cut the low end bass frequency off on the hr824 otherwise the bass is overwhelming (obviously). I get similar bass issues. The Mackies are so warm, punchy & detailed. This is a problem because other systems can not recreate the sounds the mackies can, so as you have found out, they distort or are too bass heavy. The only way to combat this is do exactly what you have already been doing: to listen to your song on various other systems like care stereos, headphones and home systems, then it is a matter of tweeking your mix to compensate; unfortunately it usually means you have to strip back the bass that sounds so nice on the Mackies.
Also, as already stated, accoustics may be part of the problem as the size & shape of your room can effect sound. EG: A sub in a corner works better than one in the centre of the room etc. Your near feild mackies, which I assume are on your desk, may be too far away from the walls to bounce off the low end waves, so the bass might be stronger than you realise.
I got my HRS120 sub a while after I the hr824's. I had to remix alot of my tunes when I got the HRS120 because they were very bass heavy. The sub can go down to around 19Hz where as the monitors only go down to 37Hz. I used to turn up the bass not realising that I was missing some lower frequencies. Maybe this is what is also happening with you?
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